Project Description

Product Details:

The upward continuous casting machine is used to produce long and bright oxygen-free copper rods, copper tubes and copper flat strips.It is mainly used for the wire and cable industry, with the outstanding properties of high conductivity, low oxygen content and good draw ability.

Raw materials are molten in the melting furnace, and the copper liquid is covered with coke and flake graphite to avoid oxidation. After melting process, the holding furnace keeps the copper liquid temperature at about 1150°C. The casting machine crystallizes the copper liquid quickly in crystallizer, and continuously output copper rods (copper flat strips).

Main Composition

  1. Induction Furnace: Power frequency induction melting furnace and induction holding furnace.
  2. Continuous Casting Machine/Withdrawal machine:The continuous casting machine is equipped with servo motor. It is controlled by PLC system.
  3. Location Limiting Device
  4. Take Up Machine
  5. Electrical System
  6. Water cooling system

The water cooling system is a separate water circulation system that supplies cooling water to the crystallizer, water jacket and induction coil.

     7.Temperature Measuring system

     8.Material feeding unit

Our upward continuous casting machine configuration are available for producing capacity range from 1,000 tons to 15,000 tons per year. Round rod:Φ8mm-Φ30mm, Round pipe:Φ45mm×5mm, Flat strip:220mm×12mm-320mm×12mm

 Oxygen Free Copper Rod Upward Continuous Casting Production Steps:
Copper cathode to be put on the furnace through the lifting system for baking→Ajust the feeding speed and feed the copper cathode into the melting furnace for melting (charcle to be used for avoiding the oxygen) → Flow into the holding furnace → Flow into the crystallizer, and the copper rods come out → Flow into the casting device →Go through the separate shelf → Go through the tension tower ( to control the take up speed) → Go through the take up machine, and finish coiling.

 Technical Parameters

ModelStrandDiameterMax Upward Speed(mm/min)Power Consumption (KW)Anual Capacity(ton)DriveInstallation
Capacity(KVA)
SJYL04-Q2B-S-B-8/204Φ8-2030001602000Single Servo330
SJYL06-Q2B-S-B-8/206Φ8-2030001803000Single Servo330
SJYL06-Q2B-S-B-12.5/306Φ12.5-3030001803000Single Servo330
SJYL08-QL-S-B-8/208Φ8-2030002304000Double Servo450
SJYL08-QL-S-B-12.5/308Φ12.5-3030002304000Double Servo450
SJYL10-QL-S-B-8/2010Φ8-2030002605000Double Servo470
SJYL10-QL-S-B-12.5/3010Φ12.5-3030002806000Double Servo480
SJYL16-QG-S-B-8/2016Φ8-2030003808000Double Servo750
SJYL16-QWB-S-B-12.5/3016Φ12.5-30150050010000Double Servo9550
SJYL20-QWB-S-B-8/2020Φ8-20150050010000Double Servo950
SJYL24-QW2-S-B-8/2024Φ8-20150054012000Double Servo1000
SJYL20-QW2-S-B-16/3020Φ16-30150054012000Double Servo1000
SJYL28-QW3-S-B-8/2028Φ8-20150054015000Double Servo1100
SJYL24-QW3-S-B-16/3024Φ16-30150070015000Double Servo1100

 

Video

 

 

 

Detailed Pictures